Chevrolet Cruze Mechanical specs [Archive] - Chevrolet Cruze Forum and Holden Cruze Forum

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utsadude
08-31-2010, 09:43 PM
Engine Type
4-Cylinder Inline

Valves
16

Displacement
1.796 l
109.59 cu in

Bore
80.5 mm
3.169 in

Bore Distance
86 mm
3.386 in

Stroke
88.2 mm
3.472 in

Compression Ratio
10.5:1

Maximum Power / Engine Speed kW/RPM - Gasoline
Maximum Power / Engine Speed kW/RPM - E85 Ethanol
103 KW/6300

106 KW/6300

Maximum Torque / Engine Speed - GasolineN·m/RPM/lb ft/RPM
Maximum Torque / Engine Speed - E85 EthanolN·m/RPM/lb ft/RPM
170 N·m/ 3800

183 N·m/ 3800
125 lb ft/3800

135 lb ft/3800

Idle Speed RPM
700-780

Overspeed RPM
6500

Firing Order
1-3-4-2

Engine Length - RFB to Front of Poly V Belt
513 mm
20 in

Engine Height - Crank Center to Top
420 mm
17 in

Engine Weight - MT Version
120.5 kg
266 lb

Block

Cylinder Block Height
198.5 mm
8 in

Cylinder Bore Diameter - Standard Size Guiding Value 00
80.492-80.508 mm
3.169-3.1694 in

Cylinder Bore Diameter - Standard Size Guiding Value 05
80.542-80.558 mm
3.171-3.1716 in

Cylinder Bore Diameter - Oversize Guiding Value 00+05
80.992-81.008 mm
3.188-3.1893 in

Crankshaft

Crankshaft Main Bearing Journal 1-5 Diameter - Standard Size (brown/green)
54.980-54.997 mm
2.165-2.166 in

Crankshaft Main Bearing Journal 1-5 Diameter - Undersize 0.25 (brown/green)
54.730-54.747 mm
2.155-2.156 in

Crankshaft Main Bearing Journal 1-5 Diameter - Undersize 0.50 (brown/green)
54.482-54.495 mm
2.145-2.146 in

Crankshaft Main Bearing Journal 3 Width - Standard Size
26.000-26.052 mm
1.024-1.026 in

Crankshaft Main Bearing Journal 3 Width - Undersize 0.25
26.200-26.252 mm
1.032-1.034 in

Crankshaft Main Bearing Journal 3 Width - Undersize 0.50
26.400-26.452 mm
1.040-1.042 in

Con-Rod Bearing Journal - Standard Size
42.971-42.987 mm
1.692-1.693 in

Con-Rod Bearing Journal - Undersize 0.25 (blue)
42.721-42.737 mm
1.682-1.683 in

Con-Rod Bearing Journal - Undersize 0.50 (white)
42.471-42.487 mm
1.672-1.673 in

Crankshaft Main Bearing 1-5 - Bearing Shell Thickness - Standard Size (brown)
1.987-1.993 mm
0.0783-0.0785 in

Crankshaft Main Bearing 1-5 - Bearing Shell Thickness - Standard Size (green)
1.993-1.999 mm
0.0785-0.0787 in

Crankshaft Main Bearing 1-5 - Bearing Shell Thickness - Undersize 0.25 (brown/blue)
2.112-2.118 mm
0.0832-0.0834 in

Crankshaft Main Bearing 1-5 - Bearing Shell Thickness - Undersize 0.25 (green/blue)
2.118-2.124 mm
0.0834-0.0836 in

Crankshaft Main Bearing 1-5 - Bearing Shell Thickness - Undersize 0.50 (brown/blue)
2.237-2.243 mm
0.0842-0.0844 in

Crankshaft Main Bearing 1-5 - Bearing Shell Thickness - Undersize 0.50 (green/blue)
2.243-2.249 mm
0.0884-0.0886 in

Crankshaft Bearing Allowable Clearance
0.005-0.059 mm
0.0002-0.0024 in

Crankshaft Bearing Allowable End Clearance
0.100-0.202 mm
0.004-0.008 in

Crankshaft Main Bearing 3 Width - Standard Size
25.85-25.90 mm
1.018-1.020 in

Crankshaft Main Bearing 3 Width - Undersize 0.25
26.05-26.10 mm
1.026-1.028 in

Crankshaft Main Bearing 3 Width - Undersize 0.50
26.25-26.30 mm
1.034-1.036 in

Con-Rod Bearing Shell Thickness - Standard Size
1.485-1.497 mm
0.0585-0.0590 in

Con-Rod Bearing Shell Thickness - Undersize 0.25
1.610-1.622 mm
0.0634-0.0639 in

Con-Rod Bearing Shell Thickness - Undersize 0.50
1.735-1.747 mm
0.0684-0.0688 in

Con-Rod Bearing Allowable Clearance
0.019-0.071 mm
0.0007-0.0028 in

Pistons and Pins

Piston Diameter - Standard Size Guiding Value 00
80.455-80.465 mm
3.1676-3.1680 in

Piston Diameter - Standard Size Guiding Value 00
80-505-80.51 mm
3.1695-3.1697 in

Piston Diameter - Oversize Guiding Value 00+05
80.955-80.965 mm
3.1872-3.1876 in

Piston Clearance
0.027-0.053 mm
0.0011-0.0021 in

Pin Diameter
19 mm
0.785 in

Pin Longitude
49.84 mm
1.962 in

Pin to Piston Clearance
0.020-0.060 mm
0.0008-0.0024 in

Pin to Con-Rod Clearance
0.015-0.021 mm
0.0006-0.0009 in

Piston Rings

Piston Ring Thickness - First Compression Ring
1.170-1.190 mm
0.0461-0.0469 in

Piston Ring Thickness - Second Compression Ring
1.170-1.190 mm
0.0461-0.0469 in

Piston Ring Thickness - Oil Control Ring
1.900-1.980 mm
0.0749-0.0780 in

Piston Ring End Gap - First Compression Ring
0.20-0.40 mm
0.0079-0.0158 in

Piston Ring End Gap - Second Compression Ring
0.40-0.60 mm
0.0158-0.0237 in

Piston Ring End Gap - Oil Control Ring
0.25-0.75 mm
0.0098-0.0295 in

Piston Ring to Groove Clearance - First Compression Ring
0.040-0.080 mm
0.0016-0.0032 in

Piston Ring to groove Clearance - Second Compression Ring
0.030-0.070 mm
0.0012-0.0028 in

Piston Ring to Groove Clearance - Oil Control Ring
0.030-0.130 mm
0.0012-0.051 in

Cylinder Head

Surface Flatness - Block Deck - Longitude
If the deck surface is out of specification, replace the cylinder head. Do not machine the cylinder head.

Surface Flatness - Block Deck - Overall
If the deck surface is out of specification, replace the cylinder head. Do not machine the cylinder head.

Surface Flatness - Block Deck - Transverse
If the deck surface is out of specification, replace the cylinder head. Do not machine the cylinder head.

Valve Seat Width - Intake
1.0-1.4 mm
0.040-0.056 in

Valve Seat Width - Exhaust
1.4-1.8 mm
0.056-0.071 in

Valve Seat Angle
90° (-0.5°)

Valve Seat Angle Adjustment - Upper
60° (+/-1°)

Valve Seat Angle Adjustment - Lower
120° (+/-1°)

Valve Guide Bore Norm Size
5.000-5.016 mm
0.1969-0.1975 in

Valve Guide Bore Oversize 0.075
5.075-5.091 mm
0.1999-0.2005 in

Valve Guide Bore Oversize 0.150
5.150-5.166 mm
0.2028-0.2034 in

Valve Guide Assembly Height
10.70-11.00 mm
0.422-0.434 in

Valve Guide Longitude
36.70-37.30 mm
1.445-1.468 in

Valve Assembly Height - Intake
36.33 mm
1.430 in

Valve Assembly Height - Exhaust
36.33 mm
1.430 in

Camshaft

Cam Stroke Intake
10 mm
0.394 in

Cam Stroke Exhaust
9 mm
0.354 in

Valve System

Valves Norm Longitude - Intake
101.10-101.30 mm
3.980-3.988 in

Valves Norm Longitude - Exhaust
100.40-100.60 mm
3.953-3.961 in

Valves Oversize Longitude 0.075 - Intake
100.70-100.90 mm
3.965-3.972 in

Valves Oversize Longitude 0.075 - Exhaust
100.00-100.20 mm
3.937-3.945 in

Valves - Valve Stem Norm Diameter - Intake
4.965-4.980 mm
0.1955-0.1961 in

Valves - Valve Stem Norm Diameter - Exhaust
4.950-4.965 mm
0.1949-0.1955 in

Valves - Valve Stem Oversize Diameter 0.075 - Intake
5.040-5.055 mm
0.1985-0.1991 in

Valves - Valve Stem Oversize Diameter 0.075 - Exhaust
5.025-5.050 mm
0.1979-0.1989 in

Valves - Valve Stem to Guide Clearance - Intake
0.020-0.051 mm
0.0008-0.0021 in

Valves - Valve Stem to Guide Clearance - Exhaust
0.035-0.066 mm
0.0014-0.0026 in

Valves - Valve Stem allowable Run-Out
0.05 mm
0.0019 in

Valves - Valve Disk Diameter - Intake
31.1-31.3 mm
1.225-1.233 in

Valves - Valve Disk Diameter - Exhaust
27.4-27.6 mm
1.079-1.087 in

Valves - Valve Seat Angle on Valve Disk
90°40' (+/-15')

Valve Springs Longitude
42 mm
1.65 in

Valve Springs Longitude Under Load - Open
35.0 mm
1.38 in

Valve Springs Longitude Under Load - Close
25.0 mm
0.98 in

Engine Oil

Viscosity
SAE 0-W30, 0-W40, 5-W30 and 5-W40

Quality
Dexos 1

Quantity

Oil Change Incl. Filter
4.5 l
4.76 quarts

Oil Consumption Liter/1 000 km (1.057 quarts/621 miles)
max. 0.6 l
max. 0.634 quarts

Cooling System

Coolant Specification
Refer to Electronic Parts Catalog

Water Pump Design
Rotary Pump

Cooling System Capacity
5,6 l
5.92 quarts

Flow (Engine Outlet 6000 min -1 , Thermostat Fully Open)
160 l/min
42.27 US gal/min

Flow (Radiator 6000 min -1 , Thermostat Fully Open)
165 l/min
174.4 quarts/min

Thermostat Opening - Electrical
90°C
194°F

Thermostat Opening - Thermic
105°C
221°F

Ashleigh
09-01-2010, 11:41 AM
Great information!